According to the TIR made by testing workers and the TVR by quality inspection department, the MPI (Manufacture Processing Instruction) can thereby be formulated, wherein the following aspects are included:
1 Mold No. and Testing No.
2 Description of Problem Points.
3 Dash No. (including Cavity No.).
4 Countermeasures for Mold Repair.
5 Mold Repair Department.
6 Corresponding Dimension and Current Status of TVR.
The factory shall arrange for the repair of mold according to the description of problem points listed
in MPI as well as corresponding solutions, wherein the arrangement for new mechanical processing and bench work procedures such as polishing may be involved. Moreover, if one of the parts is discarded, new materials shall be prepared for re-processing to replace the discarded part, which is referred to as re-processing operation. Upon the completion of processing for parts and components, the bench worker shall re-assemble them and prepare for re-testing.
Every business process, operation, and procedure need a set of instructions to work seamlessly. However, when it comes to manufacturing work instructions, they are a bit unique by nature and different for various industries.
These work instructions are interactive, have visuals to transform information effortlessly, and are user-friendly so that industrial workers can use them with ease. They impart knowledge to all your frontline workers and ensure quality threshold for mass production.
However, what is the clear purpose of manufacturing work instruction?
The purpose of manufacturing work instructions is to aid your enterprise’s production process for quality products.
While there are many things you must consider in detail while creating your work instructions, you should adhere to:
The safety and training of your workforce, as they are your biggest asset.
The seamless operations flow of your smart factory with periodic and predictive maintenance of complex machinery and equipment.
The final product should match the standardized guidelines set by industry experts, leaders, and the government.
But two more factors make work instructions important for the manufacturing industry. These are:
Continuous improvement in your manufacturing cycle and work instructions to aid frontline workers
Eliminating the waste of time, resources, money, and labor on unnecessary practices.
To put it together, manufacturing work instructions are all about the standardization of rules and resources to get quality output. Often, we have seen too many manufacturers producing the same product, but it is the quality that counts. A quality product will be a hero among the masses and will give your enterprise a better reputation in the market. Thus, you must emphasize the standardization of your work instructions.
By providing to-the-point work instructions to your workers you can achieve:
Continuously improving processes
Increasing operational efficiency and safety
Reducing machine downtime and equipment changeover time
Effective training procedures
Getting a more motivated workforce in return
Now, you must be curious to know, what’s included in work instructions. Let’s learn about it in our next section.