Industrial designers working on public transport interiors were historically held back with some unique design constraints. The brief usually includes making sure the part fits into the available space, keeping it functional but lightweight, and only then start considering the aesthetics. As manufacturers produce lower volumes of these parts, injection molding isn’t really an option [...]
Traditionally drawings have been an indispensable and unambiguous definition of the finished product—a vital part of the service agreement between the customer and those responsible for tooling and inspection. Unfortunately, for many shops, 3D models are still only a supplement to the official authority of the drawing. However, a growing number of companies involved in [...]
Injection molders quote or estimate a job based on six primary factors: part weight, material cost, machine size, cycle time, labor requirements and packaging. The material and packaging costs are relatively easy to obtain from suppliers, which makes them fixed values—not estimates. Thanks to solid modeling software programs, part weight is also a fixed value, [...]
FMS team has worked hard for more than ten years in the field of automotive molds. We would like to share some experience in automotive mold design Design of automotive mold slider The angle of the inclined plane of the slider is 2-3 degrees larger than the angle of the inclined guidepost; The distance between [...]
Moldflow analysis can be essential to ensure that a mold is capable of producing the strongest and most consistent parts. Is mold flow a necessary step of the process, or is it just extra time and effort? Here are the top seven reasons why mold designers should always perform a moldflow analysis: Optimization of Design [...]
What is moldflow analysis? Mold flow analysis (or MFA) uses software to create a simulation of plastic flow, allowing manufacturers to enhance the design of their mold through a flow analysis of injection molds and create a better product. By conducting mold flow analysis, manufacturers can get a glimpse into how the material they are [...]
Every injection mold build comes with some challenges that need solutions. The size of those challenges depends on the project and might be tied to the part design itself, the mold makers capabilities, the kind of press the mold will run on, the expectations that production fulfillment is putting on a mold, or a 1000 [...]
A well-designed injection molded part depends on many factors. The correct flow of resin into the mold is one of them. Moldflow is a professional software to simulate injection molding, which is used to simulate the flow of resin in the geometry of parts in a digital manner. The resulting data will essentially help you [...]
Designing molds with additive tooling implementation in mind requires blending traditional mold standards with innovative new ideas of what is possible to push the limits of mold performance. Additive tooling refers to the use of 3D printing (e.g. direct metal laser sintering or DMLS) to produce mold inserts out of metal, specifically tool steels, that [...]
The global plastic injection parts market is currently valued at US$325 billion, and this number is expected to increase by 5.7% by 2025. Stimulated by the rapid development of the Asian economy, the use of process efficiency and new resin chemistry, […]