This component refers to the programmers and their available options. Clearly, the software (CAD/CAM) available to the user dictates many of the programming variables from which they can choose. While an excellent software package will create various avenues to machining a part, poor software can limit machining options drastically and prevent the programmers from getting [...]
This component includes both the toolholders and the cutting tools where certain standards must be taken into account in order to be successful in HSM applications. The specified standards pertain to balance, concentricity and spindle connections. […]
Step One – Setup the first step a moldmaker must take to machine at high speeds without having to purchase a fancy piece of equipment is to reduce setup time. “Everybody can do it and it doesn’t cost anything,You have to go in stages. […]
Grinding technology has advanced significantly during the past 25 years. Unfortunately, the great majority of the machine tool industry has not kept up with those advances and has fed the industry with poor, lackluster designs that will not allow the new technologies to be exploited to their fullest potential. […]
Modern grinding process technology lies in the areas of creep-feed grinding, high-speed grinding and grinding with super-abrasives. […]
The key to successful grinding is the proper selection and proper application of the cutting fluid. Generally, the longer the arc of cut, the greater the need for more of a wetting/cooling, synthetic fluid, as opposed to the smaller arc lengths where highly lubricating fluids with EP (Extra Pressure) additives will be necessary. Companies are [...]
Managing heat and delivering resin at a consistent temperature is the role of the nozzle. There are several features that one should consider before making a nozzle choice. It is important to maintain consistent heat due to the temperature processing window unique to today's highly engineered resins. Engineered resins have an ideal target temperature that [...]
the decision to buy new equipment is a smart business decision that coincided with customer demand. Two markets/industries have been growth sectors for us with regard to tooling: medical/healthcare and packaging/caps/closures—both of which demand the ability to produce rounds with consistent accuracy, […]
Often, in order to decrease tooling costs, a long-established design approach is specified for several mold builders to quote, and the lowest bid wins. However, a different mindset could yield much greater savings not only at the mold build and initial production launch, but also over the lifetime of the tool. […]
One way to improve the success of molds being transferred is to offer sampling/tryout capabilities to your customers. Once you accept a tool transfer, […]