Typical Complications of Injection Molding
1) Incomplete Fillings: a) not enough resin to fill the mold completely b) inadequate injection stroke c) low injection rate d) low injection pressure e) resin viscosity too high f) exotic geometry […]
how to design a reasonable Living Hinge in plastic product
Living hinges are thin sections of plastic that connect two segments of a part to keep them together and allow the part to be opened and closed. Typically these are used in containers that are used in high volume applications such as toolboxes, fish tackle boxes, CD boxes etc. […]
how to make texture and lettering in plastic part
1) Textures and Lettering can be molded on the surfaces, as an aesthetic aid or for incorporating identifying information, either for end users or factory. Texturing also helps hide surface defects such as knit lines, and other surface imperfections. The depth of texture or letters is somewhat limited, and extra draft needs to be provided [...]
How to make texture and lettering in plastic part
1) Textures and Lettering can be molded on the surfaces, as an aesthetic aid or for incorporating identifying information, either for end users or factory. Texturing also helps hide surface defects such as knit lines, and other surface imperfections. The depth of texture or letters is somewhat limited, and extra draft needs to be provided [...]
The causes of the warpage in plastic part
Thick sections cool slower than thin sections. The thin section first solidifies, and the thick section is still not fully solidified. As the thick section cools, it shrinks and the material for the shrinkage comes only from the unsolidified areas, which are connected, to the already solidified thin section. […]
Why the drafts are needed in plastic part
1) Drafts (or taper) in a mold, facilitates part removal from the mold. The amount of draft angle depends on the depth of the part in the mold, and its required end use function. […]
The importance of radius in plastic product
1) Sharp corners greatly increase the stress concentration. This high amount of stress concentration can often lead to failure of plastic parts. Sharp corners can come about in non-obvious places. Examples of this are a boss attached to a surface, or a strengthening rib. These corners need to be radiused just like all other corners. [...]
how to design a reasonable boss in plastic part?
Bosses are used for the purpose of registration of mating parts or for attaching fasteners such as screws or accepting threaded inserts (molded-in, press-fitted, ultrasonically or thermally inserted). […]
how to design a reasonable rib in plastic part?
1) Ribs increase the bending stiffness of a part. Without ribs, the thickness has to be increased to increase the bending stiffness. Adding ribs increases the moment of inertia, which increases the bending stiffness. Bending stiffness = E (Young’s Modulus) x I (Moment of Inertia) […]
a reasonable Wall in plastic part
1) Parts should be designed with a minimum wall thickness consistent with part function and mold filling considerations. The thinner the wall the faster the part cools, and the cycle times are short, resulting in the lowest possible part costs. […]