1) Parts should be designed with a minimum wall thickness consistent with part function and mold filling considerations. The thinner the wall the faster the part cools, and the cycle times are short, resulting in the lowest possible part costs.

Also, thinner parts weight less, which results in smaller amounts of the plastic used per part which also results in lower part costs.

2) The wall thicknesses of an injection-molded part generally range from 2 mm to 4 mm (0.080 inch to 0.160 inch). Thin wall injection molding can produce walls as thin as 0.5 mm (0.020 inch).

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