Key features of QuickElectrode include:

1) Burn area definition utilizing a dynamic drag and auto-extract technique.

2）Selection of blank shapes and sizes from a standards list.

3) “Fit Blank” and “Center Blank” functions that determine best-suited blank size with operator control of values.

4) Dynamic clearance plane positioning to eliminate collisions between the electrode holder and the workpiece.

5) A slide bar function that moves the electrode in and out of the core being burned, to check geometry and clearances visually on the screen display.

6) Control over the display and activation of a single or group of electrodes, while allowing several users to work collaboratively on the same part.

7) Electrode design modification tools to enable multi-surface tangent and linear extensions of burn area boundaries.

8) Wizard-based construction of electrode blank and base with optional shape, size and location from standard library.

9) Report generation that automatically creates setup sheets, burn locations and electrode schedule.

10) Wizard-based automatic tool pathing for electrode machining.

Mold buyers are demanding shorter and shorter lead times to get their products to market. Process automation offers the most direct method of reducing lead times for mold making. Much has been written about how to effectively enhance ram EDM through spark efficiency, pulsing techniques, flushing methods, adaptive controls, dielectric fluids, and powder suspended fluids.

Often overlooked is the impact that CAD/CAM can have on the electrode design and manufacturing process. Developments in this area may do more to swing the pendulum back to greater use of EDM than any improvement in the EDM process itself.