Cleaning molds is a key part of running a successful injection molding operation. There are two situations when mold cleaning is required: (1) offline when the mold is on the bench and is cold [room temperature] and (2) online when the mold is warm and still in the press.Because of temperature differences, the cleaning solvents [...]
The most important issue facing the mold and die industry in recent years is throughput. Throughput is the amount of work a shop can complete in a set amount of time. This idea of productivity has been under constant review with the pressure from overseas competition. To survive in the global market with shrinking leadtimes, [...]
While there are many suppliers of shrink fit chucks available, there are good and bad shrink fit chucks available. It is important to do research related to the selection of a toolholder for your particular application. […]
Plunge Milling Plunge milling has been around for a long time and can be the most consistent form of high metal removal, especially on older machines incapable of operating at high feedrates. This consistency is a result of efficient toolpaths, as there is little wasted tool motion when compared to more common methods of machining [...]
There are 10 inherent benefits that a good shrink fit chuck can offer a mold shop:1. Unsurpassed accuracyA properly produced shrink fit chuck should be able to guarantee 0.00012″ (3 microns) maximum run-out at three times the cutting tool diameter. This accuracy is very repeatable from operator to operator. […]
First-rate Mold Solution Co. Ltd is based in China and engaged in supply of industrial design, mold design, molding analysis and project management service. […]
Specializing in milling and EDM’ing large, complex 3-D geometry for various tool steels for both molds and foundry patterns, Lawrenceburg, first-rate mold company was looking to reduce its cycle times, according to President Steven. The addition of Metal Slash Mill allowed him to reduce a 10-hour cycle time to two hours. […]
When looking for toolholder solutions for any type of machining, it is always good to first focus on three main features that a toolholder must bring you: […]
Word of first-rate mold company’s abilities traveled quickly, leading to an order for an automotive grille piece that put their injection molding knowledge to the test. […]
Selecting the proper electrode material to produce a fine surface finish is vital to the success of the application. It is important to understand which material provides the potential for achieving an acceptable finish without the need for excessive handwork or polishing. By realizing the role that the microstructure of the material plays in producing [...]