When selecting gate location (regardless of whether the tool features a cold or hot runner system), balanced and even filling of the molded part is the top priority. Cold runner gating provides the moldmaker with simplified integration in terms of selecting the optimal gate location, […]
Although a more expensive capital investment upfront, a hot runner system is a significantly more cost-efficient means to keep production costs to a minimum over the long run. […]
The cycle time of any mold is largely influenced by the cooling cycle—how fast the resin can be sufficiently cooled so that the part can be ejected without permanent deformation. In any given mold, the areas that take longest to cool are those with the thickest wall section. […]
The importance of runner analysis on design and molding seems to have been long overlooked. When many flow analyses are carried out, the focus tends to be mainly on the part and cavity. […]
Compression set is a phenomenon that causes most water leaks (not related to installation) in molds today. Simply put, this means that an o-ring has resided in a compressed state in the mold for so long that it has lost its ability to apply adequate force in the gland and overcome the applied water, air [...]
After an in-depth Web search and listening to numerous manufacturing reps speak in molecular detail, it is apparent that o-ring design/sealing is more complex than just a piece of rubber being squeezed between some tooling. […]
1) Static (stationary tooling) seals are o-rings placed between tooling or fittings that do not move—such as cores trapped and sealed between plates, or cavities housed in a bore with external o-rings that seal against the I.D or walls of the bore. […]
The type of fouling (chemical make-up and physical characteristics) or residue the molding process leaves behind on your tooling will help determine your cleaning requirements. Many resins contain stabilizers, fillers or release agents that leave residue in the form of grease, light oil, yellow waxy film or rust and white-colored dust. Some resins, [...]
Cleaning is unpopular with many employees who prefer the challenge of troubleshooting or machining. Cleaning is messy, sometimes monotonous, and can be a potential health risk. There can be prejudice in a company culture that associates the job of cleaning with a lack of talent. On the flip side, […]
Systemizing mold maintenance is based on establishing consistency in repairs required (performance) and repairs performed (maintenance). Cleaning is another area where individual techniques (freelancing) greatly affect mold reliability, part quality and the tooling budget. To be cost-effective, mold cleaning must be performed: […]