Automation for EDM drills comes in two main forms: (1) simple mechanical toolchangers and (2) comprehensive robotic systems. Both perform essentially the same function. However, where a toolchanger usually just moves the tool chuck in and out of the machining head (albeit automatically), a robot can also transport electrodes, guides and workpieces in and out [...]
Automation work cells such as insert molding, box filling and in mold labeling/decorating can all be built with greater reliability and simplicity for a lot less money with proper mold design. Even simple automation—such as sprue removal or pick-and-place—can benefit from early discussion about the requirements between the toolmaker and automation supplier. […]
After conducting extensive research and by visiting a number of EDM equipment manufacturers, we decided to go with the newly designed and introduced Mitsubishi model EA12V and System 3R WorkMaster Robot in an automated cell to address its challenges. The company worked closely with MC Machinery Systems (Wood Dale, IL)—who was the first company to [...]
While the company has embraced the many advantages the automated cell provides—increased throughput, the ability to take on more work and faster timing—they acknowledge that the changes have led to some challenges. […]
To find the best process you must find the bottlenecks and move them to the beginning of the process. Now finding all the bottlenecks and addressing them appropriately is a challenge, but the answer is so simple: standardize all processes. […]
Automatic workchangers on VMCs (vertical machining centers) facilitate the setup/tear-down of one mold cavity/component while another is being manufactured. This can significantly increase the spindle utilization of the machine—and dramatically impact the machine utilization and throughput on a single spindle machine. […]
The following are specific advancements which impact automation: […]
Myth or fact: CAM systems that offer push-button automation tell machinists how to program their parts. If you said it’s a myth you’re absolutely right. It’s actually the other way around. In an automated CAM system, the programmer dictates to the system how parts are to be machined. […]