In moldmaking applications, H.E.A.T. can be used very effectively to cut inserts, core pins and insert pockets that contain contours and changing surface thicknesses.

Also in many mold applications, the parts being machined may have very little material around the details to be cut. These kinds of moldmaking-specific applications may not lend themselves to having both upper and lower nozzles sealed against the part. If even one flushing nozzle is not sealed on the part, the cut will slow down and with standard technologies can over cut or undercut during the EDM process, resulting in rework at best, and scrap parts at worst.

Slides and other mold base compo-nents that may have through holes going across the cut path would also cause poor flushing conditions as the wire breaks through the cross holes. In these areas the water jet will be dispersed by the cross details, and cause a loss of flushing pressure.

In these situations of contours, varying thickness, cross holes, counter bores and the like, high energy applied technology will produce the accuracy, geometry, speed, and surface finish that is required of today’s high quality molds.

With the availability of this newly developed technology the moldmaking industry will realize multiple benefits. First and foremost is the ability to remain competitive and profitable in a global economy. By being able to produce the same parts more quickly, shorter leadtime demands can more easily be met.

Since H.E.A.T. dramatically shortens cut time without increasing wire unspooling speeds, mold shops also will see a substantial decrease in operating costs due to lower wire consumption rates. With wire being the most cost consuming item in a wire EDM’s operation, this alone could reduce annual operating costs by thousands of dollars.

Also, because H.E.A.T. incorporates other existing technologies to aid in producing straighter, more accurate parts, less time is spent making adjustments to the machine control. Finally, because jobs run with H.E.A.T. can be produced with finer surface finishes in fewer skim passes, secondary operations such as hand polishing of parts can be reduced or eliminated.

In today’s time-driven, highly competitive moldmaking industry, all of these issues can help your company produce high quality molds, in less time, at lower expense. This is what it takes to remain competitive, or to regain your competitive edge.

About First-rate Mold Solution Co. Ltd.
First-rate Mold Solution Co., Ltd. is based in China and engaged in supply of industry design,mold design,mold manufacturing,molding analysis,project management service,Our team has rich experience in the mold industry, We have first-class engineers in the fields of mold design, injection molding, metal stamping, metal die-casting, hot press molding and etc, we are enthusiastic to our industry and sufficiently inquisitive to learn，eternal adherents of leading-edge technologies in industrial design and manufacturing, such as the Mold technology in the United States, Germany mold technology, the mould technology in the United Kingdom, France mould technology,Italy mold technology, Japan mold technology and so on.

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