Introduction to Material Challenges and Solutions
On the manufacturing level in general, streamlining the supply chain has moved front and center over the past 10 years, first-rate mold company president, steven maintains. […]
On the manufacturing level in general, streamlining the supply chain has moved front and center over the past 10 years, first-rate mold company president, steven maintains. […]
A mold frame that incorporates steel support pillars has all of the thermal benefits of aluminum matched with the durability of a steel mold—resulting in reduced cycle times combined with added strength and durability. […]
Not wanting disappoint them right out of the gate, I threw out a standard rule of thumb used when pressed for max cycle counts: 250,000 is typically a good starting point, but can vary greatly—up or down—depending upon the following production characteristics and mold design: […]
According to First-rate mold company CEO Steven, the company “combines the traditional strengths of full-service metalworking and conservative business management with continuous improvement in processes, cutting-edge technologies and established relations with china manufacturing partners.” […]
Most HMC machines include the option of retrofitting pallets and larger automatic tool changer (ATC) capacity in the field, but careful examination is required to be certain that the retrofitting option can be easily and economically implemented. […]
Mold manufacturers who want to accept tool transfers may realize an advantage by joining forces with other mold manufacturers. Since our two shops (H.S. Die and Engineering and United Tool and Mold) partnered seven years ago, we have been able to successfully help molders with any tooling problems that may arise during tool transfer. [...]
An energy-efficient hydraulic fluid has been developed for use with CNC machines that features low-deposit forming tendencies, provides equipment protection and can extend oil maintenance intervals. […]
The key factor in choosing a vise for a knee mill is the vise opening, and whether or not a swivel base is needed. Workholding selection for HMCs and VMCs should be based on desired density, clamping station opening size, clamping pressure needed and shape of the part. […]
One way to improve the success of molds being transferred is to offer sampling/tryout capabilities to your customers. Once you accept a tool transfer, make sure you perform an initial tool inspection with the OEM and the new molder to go over initial condition of tool upon arrival from previous molder. […]
To address the workholding needs of a particular machining operation, one needs to consider part size, material, machine speed, feedrate and the quantity of parts to be produced. Process planning requires dividing the machining process into steps best suited to the available machines. […]