Of all the best practices an electronic contract manufacturer (CM) should adhere to, perhaps the best differentiator to identify a leading CM is Design for Manufacturability (DFM) and Design for Test (DFT) reporting. DFM and DFT reports ensure customer (that’s you) satisfaction, quality control, and predictable costs. These reports should have detailed descriptions of the [...]
Product customization is an ultimate opportunity to cater to your clients without altering your production chain significantly. Small changes mean the world to clients when those changes are personal. Engraving products or altering the color of a component make the product feel special to the client – and they are when made to order through [...]
When companies are smart enough to take advantage of the expertise of their molding partners, the result is to have the most effectively molded parts possible. The value of design outsourcing experience According to field experts, poor design creates product flaws that will emerge during the fabrication process. This leads to expensive redesigns and compromises [...]
Design engineers don’t have to be fluid dynamics experts to injection mold plastic parts without a hitch. The following rules will help engineers avoid problems when designing injection-molded plastic parts: Rule 1: Keep Wall Thickness Consistent Plastic part walls must be uniform in thickness. This is the most basic design parameter, and strict adherence to [...]
Mold flow simulation is a crucial part of engineering and producing molded plastics for a range of purposes. Molded products requiring custom injection should always have a simulation done before producing a prototype, as this increases the chances of a successful product. With advances in technology, the in-house engineering team of a molded plastic manufacturer [...]
Friends, if you look around you, you will see that you are surrounded by things made of plastic, and every day you buy some items in which plastic has been used. This means that the consumption of plastic is very high and it is increasing day by day. Suppose plastic is harmful to the environment [...]
The mold manufacturing industry is constantly evolving. As a result, options for overcoming complex mold texturing challenges are evolving, too. Our complex marketplace demands new and innovative design possibilities with higher accuracy and tighter tolerances while keeping production times as short as possible. For example, some projects may require depth or detail unachievable by acid [...]
Insert molding is when an insert typically made of metal is placed in the cavity prior to plastic molding around it, bonding with the insert to make one final product. Overmolding is quite similar, although the initial substrate is molded first, then, plastic is molded around it to create a two-shot final product. There are [...]
Here are five considerations that a hot runner supplier and a moldmaker/molder should discuss when using fiber-reinforced materials, such as those with glass filler, wood fibers (lignite in biomaterials) and wool fibers: 1) Tip selection: The key with tip selection is maintaining appropriate heat as close to the gate as possible, while maintaining a reasonable [...]
Industrial designers working on public transport interiors were historically held back with some unique design constraints. The brief usually includes making sure the part fits into the available space, keeping it functional but lightweight, and only then start considering the aesthetics. As manufacturers produce lower volumes of these parts, injection molding isn’t really an option [...]