When taking on a tooling project, no detail can be overlooked. With the numerous variables that can impact production, you should expect some hiccups. That is why mold flow analysis is such a crucial component of production. Let’s dive into this idea and see how to manage the risks associated with designing a new mold. [...]
Molds in production often have various core pull side-actions, while designed with the best of intentions, do not fulfill current needs. Different materials, new molding parameters, requirements to drive glass below the surface or simply under-designing for the application, are just a few of the many reasons why mold performance suffers, often resulting in a [...]
Moldflow analysis can be essential to ensure that a mold is capable of producing the strongest and most consistent parts. Is mold flow a necessary step of the process, or is it just extra time and effort? Here are the top seven reasons why mold designers should always perform a moldflow analysis: Optimization of Design [...]
A shop that runs higher cavitation molds with critical specifications at high volumes will never continuously improve mold performance or shop efficiencies with non-standard language in a comment field. This data collection method does not provide a means to quickly or accurately measure data because a technician must manually decipher and analyze every work order. [...]
The most challenging part of implementing additive tooling is getting cooling to and from the inserts in a mold. Here is a quick look at when to use conventional circuits or conformal cooling to achieve optimal production results with additive tooling. Conformal Cooling or Conventional Cooling Consistent cooling in a mold is the key to [...]
To sell a service, you have to make sales contacts. It could be at a trade show, a networking event, in someone’s office, or on the phone, but you have to tell people what you do and start the conversation. You knew this. Don’t roll your eyes. Keep reading. When your goal is to sell [...]
Every injection mold build comes with some challenges that need solutions. The size of those challenges depends on the project and might be tied to the part design itself, the mold makers capabilities, the kind of press the mold will run on, the expectations that production fulfillment is putting on a mold, or a 1000 [...]
Moldmakers are facing the music of Industry 4.0, and—no surprise here—the conductor is the customer. Expectations for customer service are higher than ever and reshaping how businesses operate. It’s no longer enough to tighten up customer-facing roles and processes; every piece of the shop must be optimized to deliver. Quoting is no exception—it’s the overlooked [...]
Automotive headlight reflector (also called mirror) is a part of Automotive headlight lighting system, its reflection function can avoid direct light. It is located inside the lens and the decorative frame, and is assembled with the lens. The lens can be seen through the lens from the outside of the lamp. […]
A well-designed injection molded part depends on many factors. The correct flow of resin into the mold is one of them. Moldflow is a professional software to simulate injection molding, which is used to simulate the flow of resin in the geometry of parts in a digital manner. The resulting data will essentially help you [...]