Automation and Combination will help your EDM operations
The latest advances in automation and combined machine technologies can bring your EDM operations forward by leaps and bounds. […]
The latest advances in automation and combined machine technologies can bring your EDM operations forward by leaps and bounds. […]
Several operational strategies can help moldmakers increase the value they reap from their EDM processes. In wire EDM, for example, the type of wire used can cut costs and improve efficiency. Brass is a commonly used and cost-effective wire material, but zinc-coated wire can increase speeds by up to 15 percent for improved productivity. [...]
Proper preventative maintenance is crucial in keeping EDM machines running as efficiently and economically as possible. Operators need to check and maintain consumables—such as power feeders, filters and resin—regularly to prevent unstable, inaccurate machining. […]
More sophisticated tooling technologies are always evolving. One advancement that improves efficiency and speed is a hydraulic locking core pull cylinder. By employing this method of actuating a core pull, molders can take advantage of smaller mold bases, […]
At about 95 percent of the time, dampened adapters only fail due to tool crashes. Otherwise dampened tooling will last for many years of use. In fact, a lot of the systems manufactured in the 1980s are still in use today. […]
If your business has never used digital thermography, or if you’ve dabbled with it and weren’t satisfied with the results, or haven’t really kept up with the technology, it’s time to look again with a fresh set of eyes. […]
A number of recent EDM developments offer significant solutions to obstacles facing the moldmaking industry in the millennium. […]
The same general practices of machine tool maintenance, fixturing and rigidity of tool setup recommended for turning apply equally well for milling. Short tool extensions and properly adjusted machine tools are essential to good performance. […]
Most information for turning graphite applies to milling with inserted cutters. Disposable inserts with a 1/64″ or 1/32″ nose radius are most effectively employed for milling graphite. A positive rake insert is recommended. Cutting fluids and/or coolants are not recommended. Adequate and well-maintained fixturing, rigid tool set-up and well-adjusted machine tools always provide superior results. [...]
Disposable inserts with a 1/64- to 1/32-inch nose radius are most effectively employed for turning graphite. A positive rake insert without a chip control groove is preferred. Cutting fluids and/or coolants are not recommended. Adequate and well-maintained fixturing, rigid tool setup and well-adjusted machine tools always provide superior results. When machining long rods and cylinders, [...]