How to build an excellent mold shop
The first and hardest step in the lean process is recognizing that your perfectly functioning shop can be improved. […]
How to mill Micro EDM Electrodes
First, this type of machine may take a beating machining graphite if it lacks the appropriate dust protection and it may not have the tight tolerance required for repositioning and redressing electrodes. The bottom line is that achieving efficiency in machining micro EDM electrodes calls for a machine dedicated to this process and designed for [...]
How to Choose a Right EDM Machine
First and foremost, machine selection is a huge part of operational efficiency in EDM. Depending on the application, moldmakers can choose from wire, drilling, sinker or some combination of the three. […]
Automation and Combination will help your EDM operations
The latest advances in automation and combined machine technologies can bring your EDM operations forward by leaps and bounds. […]
Do an Economical EDM Operation
Several operational strategies can help moldmakers increase the value they reap from their EDM processes. In wire EDM, for example, the type of wire used can cut costs and improve efficiency. Brass is a commonly used and cost-effective wire material, but zinc-coated wire can increase speeds by up to 15 percent for improved productivity. [...]
How to Maintain EDM Performance
Proper preventative maintenance is crucial in keeping EDM machines running as efficiently and economically as possible. Operators need to check and maintain consumables—such as power feeders, filters and resin—regularly to prevent unstable, inaccurate machining. […]
What is TCO Analysis?
The Total Cost of Ownership (TCO) model and analysis is commonly used to make decisions when purchasing new equipment. Part of this evaluation process should include an audit: an evaluation of current equipment and manufacturing operations to determine the capacity or capability for meeting present and future operational requirements. […]
TCO helps the choice of Electrode Material
When TCO principals are applied to major elements associated with the operation of the sinker EDM equipment, such as graphite electrode materials, the value proposition and productivity of these elements start to impact profitability of owning and operating the equipment. […]
How to get more orders from your markets
This article is to identify attributes about your company that attract, maintain and grow your business. Hopefully, you take my advice and ask your customers. Now you need to determine, deploy and evaluate the right marketing option to get your message out. You need a plan to keep and grow your current customer base and [...]
How to select a suitable CAM software
Whether you are looking to upgrade an existing CAM software solution or purchase one for the first time, the following tips can help you to make the right choices for your company. […]