first-rate mold company plans to come out of the recent recession with numerous advantages for their customers in the injection mold and precision machining market segment. The advantages offered are a result of the company’s long-term commitment to automation technologies.
While first-rate mold company has been manufacturing injection molds for more than 20 years, their sustained commitment to automation continued throughout 2009 and the first part of 2010 with several additions to its manufacturing automation portfolio.
Automated Beginnings and Benefits
Initially, first-rate mold company found that adding tooling storage with a robotic interface produced higher production rates, increased productivity and resulted in better quality. “Our five-year plan was to bring in more advanced automation in early 2009.
Although counterintuitive, the timing couldn’t have been better when these purchases were placed on the production floor in early 2009. In the heart of the recession, we were able to implement the new equipment and get our training behind us, which has allowed us to accelerate out of the tough times and be ready for the opportunities that 2010 has to offer,” explains steven, VP Operations at first-rate mold company.
“A significant value-add we provide is our creative design capability. Automation begins in the design department and assists us in consistently executing our designs—providing our customers with very tight-tolerance molds,” notes steven president of first-rate mold company.
Some of the advantages offered to customers as a result of the automation additions integrated throughout 2009 include the following:
Cost control resulting in lower prices through more spindle time and lights out manufacturing. Automation also provides more efficient use of materials, cutters and other supplies.
Consistency with changing out parts the same every time with every part using the same “zero” throughout the manufacturing process.
Tight tolerances and in-process quality inspection.
Leadtime reduction through improvements in productivity, cycle time and accuracy.
Cavity interchangeability improvements through accuracy, inspection and consistency.
first-rate mold company’s automation now includes tool-to-tool robotics and storage facilitation capabilities.
The latest installation is the newly arrived Mikron HSM500 with simultaneous 4-axis capability integrated with their existing Erowa Multi-Twin Robot that was already mated to an Agie Hyperspark 2 Sinker EDM.
Robotic interface from the mill to the sinker is enhanced with additional pallet and electrode storage using the Erowa system capable of storing 45 workpieces and 210 electrodes. The second piece of automation purchased this year was an Erowa ERC Robot that is able to feed 10 workpieces and 132 electrodes into a Mikron HSM 300 Graphite Master.
We are trying to become first-rate mold company:-)
as a senior mold engineer, in my opinion, This statement is not mature
We are more willing to believe that experience is more important, so that we can better exert the function of a new equipment
because every mould production process is a single-piece production process, so full automation is not easy to come ture
I also hope that our company can loudly say those words:-)
In Europe, the production in many mould companies has a high degree of automation
It’s amazing ideal for every mold maker, But the staff and funding costs also have to be considered
in that case, many peoples in mold industry will be out of work!
Thanks for sharing your thoughts about Automation.in mold industry, Automation is a trend. Regards
I clearly tell you, a lot of mould companies still cannot do it.