Even though the underlying modeling technology is similar among various CAD systems, there are a number of significant differences in how 3-D objects are defined. CAD systems must select various tolerances that best suit their mathematical algorithms for generating generally shaped surfaces, surface-surface intersection curves and positions in space. This must be done because computers [...]
One of the issues facing the moldmaker is choosing the right steel. In many cases the choice is made by the customer; however, in many other instances it is up to the moldmaker—Which alloy should I use? Which hardness? What about toughness? […]
The most commonly used method for cleaning plastic injection molds today remains the somewhat antiquated process of scrubbing tooling and plates, one piece at a time. Ask why, and the answers will probably be: […]
Spray-formed steel is steel manufactured using a unique new process technology called the Osprey process. The steel is melted in a crucible using two induction furnaces and is then atomized in a spray chamber under a protected atmosphere. […]
For as long as there have been molds, there has been the need for tool welding. This is to repair or restore components for molds as well as restore surfaces machined or worn out of specification. The exact reasons for using the welding process is to eliminate fabrication of a new part or parts affected [...]
As a result of the spray-forming process, the steel itself shows some excellent properties. For one, it contains very hard primary carbides, which together with the nitrogen from the spray process increase the wear resistance of the steel. […]
If asked to describe the perfect cleaning system for molds and tooling that would allow a significant reduction in labor hours and tooling damage while providing consistent cleaning results, it would meet the 10 criteria listed below. […]
There is an almost endless variety of resins, molds and processes available today, so there is no silver bullet that is effective against all the types of mold fouling and corrosion that attack molds, whether running or racked. An ice blasting cleaning system, however, is a very effective method. […]
P20, a 4130, 4135 modified material, has long been the steel of choice for pre-hardened mold steels. P20 is classified as a chrome-moly alloy, with a carbon content of approximately 0.30 to 0.40. Over time, many variations on basic P20 chemistry have been introduced to the marketplace. Each modification can have an effect on the [...]
Whatever the item a company intends to produce, creating a prototype is crucial to the design process. Moldmakers would be wise to stay on top of technology developments and consider their use to improve the service they provide. Following are four reasons why prototyping is important. […]